Available sizes:

• 1220mm X 2440mm
• 1220mm X 3050mm
• 1300mm X 2440mm
• 1300mm X 3050mm

Thickness available

(Thin laminate in single side)

• 8mm
• 0mm
• 2mm
• 5mm

Compact in double side

• 3.0mm to 25mm

High pressure laminates(HPL) should be properly conditioned to their ambient surroundings before they are used. HPL and the substrate need at least 48 hours to get acclimatized. Provision should be made for the circulation of air around the component. The recommended conditioning temperature is about 24°C. Laminates should be conditioned at 45% to 55% relative humidity.

Sawing: To avoid chipping, it is important that the saw blade teeth cut into the decorative face.

Circular sawing: Always provide support to the material near the point of blade contact to avoid vibration that causes chipping. Blades with trapezoid tooth configuration and both tungsten carbide and diamond tip blades have proved to be excellent tools for sawing high pressure decorative laminates.

Routing: Routing may be done with electric or air powered carbide tip routers. Router speed should be maintained at 16000 to 22000 rpm. It is important to use a router having adequate horsepower to maintain cutting speeds (based on the type and amount of material to be cut). For special edge trimming, very high speed routers are available which produce smooth-edge chip-free work. Sharpness of the router cutters should be maintained.

Polyvinyl acetate types (White glue): Polyvinyl acetate (PVA) emulsion adhesives may be used for bonding laminates to wood substrates where resistance to moisture and high heat are not required in the application (e.g. furniture, kitchen cabinets and office partitions). They may be both room temperature and hot pressed setting adhesives requiring only that the water in the emulsion be absorbed by the components. Catalyzed PVA offers improved moisture and heat resistance.

Maintenance:

• Abrasives: Abrasive pads, scouring powders or cleansers may permanently damage the laminate surface making it susceptible to staining
• Harsh chemicals: Harsh chemicals such as oven cleaner, toilet cleaner, or drain cleaner will etch and discolour the decorative surface. High Pressure Decorative Laminates are not designed to resist continual contact with these chemicals. If any of these products spill over the surface, remove immediately, rinse thoroughly, and wipe dry
• Hot objects: Even though HPL is high heat resistance, exposure to temperatures greater than 135°C (275°F) is not recommended. Hence, do not place hot frying pans or dishes directly from the oven or cook top on the laminate surface. As a precaution, protect the surface from heat generating appliances such as pressing irons, toasters, curling irons and electric cookers by using a trivet or insulated pad. Prolonged exposure to temperatures above 65°C may result in separation of the laminate from the substrate
• Sharp objects: Never use knives or other sharp objects directly on the decorative surface. Use of chopping block or counter saver is recommended
• Impact: Even though High Pressure Decorative Laminates have excellent impact resistance, chipping or cracking may occur. Do not abuse the High Pressure Decorative Laminate by dropping heavy objects such as cans, dinnerware, or glasses or deliberately hammering directly on the surface

Cleaning:

• To clean the surface, use a damp cloth or sponge and a mild soap or detergent
• Stains belonging to group 2 such as coffee or tea can be removed using a mild household cleaner/detergent and a soft bristle brush
• If a stain persists, apply a paste of baking soda and water with a soft bristled brush. Light scrubbing, 10 to 20 strokes should remove most stains. Although baking soda is a low abrasive, excessive scrubbing or exerting too much force may damage the decorative surface, especially if it has a gloss finish
• Stubborn stains belonging to Group 3 and 4, which resist any of the above cleaning methods, may require the use of undiluted household bleach or nail polish remover. Apply the bleach or nail polish remover to the stain and let it stand no longer than two minutes. Rinse thoroughly with warm water and wipe dry. This step may be repeated if the stain appears to be going away and the colour of the laminate has not been affected

Warning:

• Prolonged exposure of the laminate surface to bleach will cause discoloration. Acid based cleaners will permanently damage the laminates. Never allow these cleaners, or bottles, rags or other items contaminated with these cleaners, to come in contact with the laminates. Wipe such areas immediately and rinse thoroughly with water.